Build a Small Parts Crosscut Sled (and Bench Hook) from One 2×4
Cutting small pieces of wood on a table saw is awkward at best and downright risky at worst. A purpose‑built sled changes that. I’ve put together a step‑by‑step plan—and a full build video—to show exactly how to make a compact small‑parts crosscut sled with an integrated clamp, plus a bonus bench hook, all from one 8‑foot 2×4.
What’s in the plan?
Small‑Parts Crosscut Sled with Clamp
Holds tiny or odd‑shaped work securely.
Lets you make straight, angled, or repeat cuts without fingers near the blade.
Bench Hook
The hand‑tool counterpart for chiseling, handsawing, planing, and even sharpening.
Works as a sacrificial surface so your benchtop stays pristine.
Why build these jigs?
Safety first – The sled’s rear fence, runner, and adjustable clamp keep stock locked down and hands clear.
Accuracy on tap – Square fences and a guided runner mean repeatable, clean cuts every time.
Minimal materials – One standard 2×4 yields both projects, so cost and waste stay low.
Versatility – Perfect for models, small boxes, inlay strips—any detail work where the factory miter gauge feels sketchy.
Inside the downloadable PDF
Complete cut list and dimensioned drawings
Milling tips for getting a straight, square 2×4
Fence‑squaring tricks and runner setup
Assembly photos and finishing steps
Everyday use examples for both jigs
Watch and build
Prefer to see it done? The full build video walks through every step in real time—from rough milling to final wax polish—so you can follow along in the shop.
Grab the plan, queue up the video, and turn that spare 2×4 into two shop helpers you’ll reach for every time the parts get small.