How To Make a Cross Cut Sled for a Table Saw

 In this video I show how to build a cross cut sled table saw.  http://darbinorvar.com

I used baltic birch plywood and angle aluminium with some bolts and screws for this build.

Cut List:  1/2 inch (12 mm) Plywood: 

 A) 1 @ 18 x 14 inches (457 x 356 mm)
 B) 2 @ 17 by 3 1/4 inches (432 x 83 mm)
 C) 4 @ 18 by 3 1/4 inches (457 x 83 mm)
 D) 4 @ 3 1/4 by 2 1/2 inches (83 x 64 mm)
 E) 1 @ 10 15/16th by 1 3/4 inches (278 x 44 mm)
 F) 2 @ 3 1/4 by 3 1/4 inches (83 x 83 mm)
 G) 2 @ 2 by 2 inches (50 x 50 mm)

1/8 inch 3/4 " (3 x 19 mm) Angled Aluminum:

 2 @ 18 inches (457 mm)
 2 @ 1 3/4 inches (44 mm)

Screws & Hardware:
 1 1/4 inch screws (30 mm)
 1 inch screws (25 mm)
 3/4  inch screws (19 mm)
 3 1/2 inch long, 5/16 bolt (90 x 8 mm)
 5/16 inch nuts (8 mm)
 variety of bits